Wire & voltage

Wire Size by Voltage Drop Calculator

Wire size by voltage drop compares conductor resistance at each supported AWG size. The smallest size at or below the entered percentage target is returned.

Find the smallest supported AWG conductor that meets your editable voltage-drop target using a transparent resistance model.

Enter values

Advanced assumptions

Calculated result

Smallest size meeting the target

Calculating…

Calculated locally in your browser

Planning math only. Verify equipment specifications and installation requirements separately.

Wire size by drop relationship diagramAn original simplified wire diagram paired with the current calculator result.AWG · LENGTH · ρCONDUCTOR PATHRESULTCalculated locallyFORMULA VISIBLEINPUTS EDITABLE
Wire Size by Voltage Drop Calculator relationship diagram. The illustration supports the text result; it is not a wiring or installation drawing.

What this calculator returns

Use the adjacent-size comparison to see the tradeoff. A size that meets voltage drop can still be unsafe for the current or installation.

Formula and variables

The calculation runs entirely in your browser. Static formulas, definitions, examples, and tables remain readable without JavaScript.

Formula

For each supported size: Vdrop% = 100 × I × Rpath / Vsource. The first size at or below the target is returned.

Vdrop
Voltage lost across the conductor path, in volts.
I
Current through the conductor, in amperes.
R
Electrical resistance of the modeled conductor path, in ohms.
ρ
Material resistivity at the modeled temperature, in ohm-metres.
L
Conductor length used by the selected path model.
A
Metal cross-sectional area of the conductor.

Rpath uses AWG area, material resistivity, temperature, one-way length, and the selected circuit path factor.

Worked example

Worked example inputs and result
InputValue
System typeDC
Source voltage12 V
Load current20 A
Conductor materialCopper
ResultAt 12 V, 20 A, and 20 ft one way, the calculator compares each copper AWG size and returns the smallest one that stays within the entered drop target.

At 12 V, 20 A, and 20 ft one way, the calculator compares each copper AWG size and returns the smallest one that stays within the entered drop target.

Reference table

Calculated conductor resistance by AWG, material, and temperature. Values use the AWG geometry equation and the resistivity constants documented on Sources; they are not copied from an electrical code table.
AWGCu 20°C Ω/1000 ftCu 75°C Ω/1000 ftAl 20°C Ω/1000 ftAl 75°C Ω/1000 ftCu 20°C Ω/kmAl 20°C Ω/km
142.52543.07124.14005.05768.285313.5825
121.58821.93152.60363.18075.21078.5421
100.99881.21471.63742.00043.27705.3722
80.62820.76401.02981.25812.06093.3786
60.39510.48050.64760.79121.29612.1248
40.24850.30220.40730.49760.81521.3363

Frequently asked questions

Is this wire-size result code compliant?

No. PowerTotals performs transparent electrical math and planning estimates. Installation decisions must be checked against equipment documentation, the adopted code, and the authority having jurisdiction.

Are my inputs uploaded?

No. Calculations run locally in your browser, and analytics never receives raw electrical values.

Why can the result differ from a wire-size chart?

Many charts combine ampacity or code rules. This page intentionally isolates resistive voltage-drop math.

Assumptions and limitations

  • Voltage-drop-only sizing. This does not verify ampacity, overcurrent protection, conductor insulation, installation method, or electrical code.
  • Only the displayed AWG set is searched.
  • AC reactance is not included.

Method and sources

Read the calculation methodology, review the technical sources, or browse the reference table index. Last reviewed .

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